Analysis° Capabilities
YTech+'s consulting team uses professional Moldflow analysis to simulate the different stages of the injection molding process to assist customers in detecting product quality issues, optimizing designs, and reducing cycle time before production.
Flow and Pack Analysis
We simulate the melt front starting from the injection location. During packing, more material is injected to fill the part in order to compensate the volumetric shrinkage. The Moldflow analysis is used to optimize the design to avoid uncertainties in the production process.
01Uniformity of fill
02Gate number, size & location
03Weld line location
04Shear stress & shear rate
05Pressure
06Temperature
07Runner balancing
08Volumetric shrinkage
09Clamp force
10Sink mark
11And other important simulation results
Cooling Analysis
We provide recommendations for more uniform and efficient cooling, leading to improved part quality and shorter cycle time.
01Cooling design
02Coolant temp. & flow rate
03Cycle time
04And other important simulation results
Warpage Analysis
We pinpoint the causes of warpage and minimize it to assist customers in optimizing the designs of product and mold and the production parameters.
01Causes of warpage
02Warped shape
03X, Y, and Z-axis displacements
04And other important simulation results
Two-shot Overmolding Analysis
The entire design process for two-shot overmolding is time consuming and expensive. By simulating the production process, it is possible to analyze the material influence on the parts and to determine the best part design, especially the gate position.
Design of Experiments (DOE) Analysis
We calculate the effects of each parameter on the results in the production process.
MuCell (Microcellular) Analysis
This process is used to reduce the weight of plastic parts and the warpage. Moldflow analysis helps to determine the optimal gate location and achieve efficient foaming distribution.